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MODEL SELECTION INDEX
MY 2003 VY & V2 II SERIES - SERVICE INFORMATION
SECTION 7C5 - HYDRA-MATIC 4L60-E AUTOMATIC TRANSMISSION: – UNIT REPAIR
1. TRANSMISSION DISASSEMBLE
1.1 GENERAL SERVICE INFORMATION
1.2 TRANSMISSION PREPARATION
1.3 2-4 SERVO ASSEMBLY
REMOVE
DISASSEMBLE
SERVO PIN LENGTH
1.4 SPEED SENSOR AND CASE EXTENSION
1.5 OIL PAN AND FILTER ASSEMBLY
1.6 CONTROL VALVE BODY AND WIRING HARNESS
1.7 CONVERTER HOUSING
1.8 TRANSMISSION END PLAY CHECK
1.9 OIL PUMP ASSEMBLY
1.10 REVERSE INPUT CLUTCH, INPUT CLUTCH, 2-4 BAND AND INPUT GEAR SET
1.11 REACTION GEAR SET
1.12 LOW AND REVERSE CLUTCH ASSEMBLY
1.13 INNER MANUAL SHAFT, LINKAGE AND SEAL
2. COMPONENT DISASSEMBLE, INSPECTION, REASSEMBLE
2.1 CASE
INSPECT
2.2 THIRD ACCUMULATOR RETAINER AND BALL ASSEMBLY
INSPECT
REPLACE
2.3 CASE BUSHING
REPLACE
2.4 2-4 SERVO ASSEMBLY
INSPECT
2.5 LOW AND REVERSE CLUTCH ASSEMBLY
INSPECT
SPACER PLATE SELECTION
2.6 LOW AND REVERSE CLUTCH
SUPPORT ASSEMBLY
2.7 REACTION INTERNAL GEAR AND – CARRIER ASSEMBLY
INSPECT
2.8 REACTION SUN GEAR AND SHELL
INSPECT
SUN GEAR BUSH - REPLACE
2.9 INPUT INTERNAL GEAR AND OUTPUT SHAFT
INSPECT
REACTION CARRIER SHAFT BUSHES – REPLACE
2.10 TRANSMISSION OUTPUT SPEED SENSOR RING
REPLACE
2.11 INPUT CARRIER AND SUN GEAR
INSPECT
INPUT SUN GEAR BUSHES - REPLACE
2.12 INPUT CLUTCH HOUSING ASSEMBLY
DISASSEMBLE
INSPECT
FORWARD CLUTCH SPRAG ASSEMBLY
REASSEMBLE
INPUT CLUTCH HOUSING AIR CHECKS
REINSTALL TURBINE SHAFT SEALING RINGS
2.13 REVERSE INPUT CLUTCH ASSEMBLY
DISASSEMBLE
INSPECT
REVERSE INPUT CLUTCH HOUSING BUSHES - REPLACE
REASSEMBLE
REVERSE INPUT CLUTCH AIR CHECK
2.14 2-4 BAND
INSPECT
2.15 OIL PUMP
DISASSEMBLE
INSPECT
OIL PUMP BUSHINGS – REPLACE
REASSEMBLE
OIL PUMP AIR CHECKS
2.16 CONTROL VALVE BODY
DISASSEMBLE
INSPECT
SPACER PLATE EVALUATION
REASSEMBLE
3. TRANSMISSION REASSEMBLE
3.1 MANUAL SHAFT AND PARKING LINKAGE
3.2 LOW AND REVERSE CLUTCH PISTON
3.3 REACTION PLANETARY GEAR SET
3.4 LOW AND REVERSE CLUTCH PLATES AND SUPPORT ASSEMBLY
3.5 REACTION GEAR, INPUT GEAR AND OUTPUT SHAFT
3.6 REVERSE INPUT CLUTCH, INPUT CLUTCH AND INPUT GEAR SET
3.7 2-4 BAND ASSEMBLY
3.8 OIL PUMP
3.9 CONVERTER HOUSING
3.10 CONTROL VALVE BODY AND ASSOCIATED COMPONENTS
3.11 OIL FILTER AND OIL PAN
3.12 CASE EXTENSION HOUSING AND SPEED SENSOR
INSPECT
CASE EXTENSION HOUSING BUSH – REPLACE
REINSTALL
3.13 2-4 SERVO ASSEMBLY
SERVO PIN LENGTH – CHECK
REINSTALL
3.14 NEUTRAL START & BACK-UP LAMP SWITCH ASSEMBLY
3.15 TORQUE CONVERTER
INSPECT
END PLAY - CHECK
REINSTALL
3.16 TRANSMISSION FIXTURE REMOVAL
4. TRANSMISSION REFERENCE DIAGRAMS
5. SPECIFICATIONS
6. TORQUE WRENCH SPECIFICATIONS
7. SPECIAL TOOLS